| Customization: | Available |
|---|---|
| Type: | Titanium Disc |
| Application: | Industrial, Medical, Aerospace |
|
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Titanium Disc Description:
Titanium discs are specialized materials in dental implants and prosthetics, ideal for the fabrication of dental implants, abutments, bridges, and combinations of dentures, dental titanium discs are made of pure titanium or titanium alloys. These products offer workability and good biocompatibility.
With a full process production line including melting, all titanium discs can be customized and Bokang is certified to ISO 13485:2016, ISO 9001 and ISO/IEC 17025:2017 for medical use, and our products comply with ASTM, ISO, AMS, ASM, JIS, DIN and other standards.
Titanium Disc Features:
High Surface Finish
High Purity and Low Impurity Mass
Small Tolerances
High Dimensional Consistency
Stable Performance
Uniform Composition
Fine Grain Organization
Excellent Overall Performance
Long Fatigue Life
Titanium Disc Specifications
| Grade | Gr1,Gr2,Gr3,Gr4,Gr5(Ti-6Al-4V),Gr9(Ti-3Al-2.5V),Gr23(Ti-6Al-4V ELI),etc |
| Standard | ASTM F67;ASTM F136; ISO5832-2;ISO5832-3;AMS4928;AMS4963;AMS4965;AMS4967;ATSM B348; ATSM B863 |
| Size(mm) | Round Disc: φ98*H ; |
| Square Disc: φ150*140*H;205*145*H ; 250*155*H; | |
| Thickness/H(mm) | 10,12,14,16,18,20,22,25 |
| Shape | Round, Square |
| Condition | Annealed (M), Cold rolled(Y), Hot rolled(R) |
| Surface | Bright Surface |
High-quality titanium discs with various diameters, tolerances and performances can be customized according to requirements
Titanium Disc Production Process:
Sponge Titanium→Compacting Electrodes→Electrode Welding→Triple VAR Melting→Machining→Forging Billet→CNC Milling Machine(Square Titanium Disc)/CNC Lathe(Round Titanium Disc)→Product Marking→Packaging→Warehouse→Delivery
Applications of Titanium Discs
Titanium Disc is mainly used for Dental, Full crown, full crown bridge, integrated abutment, screws, and upper plantation repair.
Chemical Composition
ASTM F67 Chemical Requirements:
| Element | Composition,% (mass/mass) | |||
| Grade 1 UNS R50250 |
Grade 2 UNS R50400 |
Grade 3 UNS R50550 |
Grade 4 UNS R50700 |
|
| Nitrogen, max | 0.03 | 0.03 | 0.05 | 0.05 |
| Carbon, max | 0.08 | 0.08 | 0.08 | 0.08 |
| Hydrogen, max | 0.015 | 0.015 | 0.015 | 0.015 |
| Iron, max | 0.2 | 0.3 | 0.3 | 0.5 |
| Oxygen, max | 0.18 | 0.25 | 0.35 | 0.4 |
| Titanium | balance | balance | balance | balance |
| Element | Limit or Maximum of Specified Range %(mass/mass) | Tolerance Under the Minimum or Over the Maximum Limit |
| Nitrogen | ≤0.05 | 0.02 |
| Carbon | 0.10 | 0.02 |
| Hydrogen | ≤0.015 | 0.0020 |
| Iron | ≤0.25 | 0.10 |
| Iron | >0.25 | 0.15 |
| Oxygen | ≤0.20 | 0.02 |
| Oxygen | >0.20 | 0.03 |
Mechanical Properties
ASTM F67 Mechanical Requirements: Annealed-Bar, Billet, Forgings, and Other Forms
| Grade | Tensile Strength, min | Yield Strength, A (0.2 % Offset), min | Elongation in 4D, min, % |
Reduction of Area, min, %C |
|||
| KSI | MPA | KSI | MPA | ||||
| 1 | 35 | 240 | 25 | 170 | 24 | 30 | |
| 2 | 50 | 345 | 40 | 275 | 20 | 30 | |
| 3 | 65 | 450 | 55 | 380 | 18 | 30 | |
| 4 | 80 | 550 | 70 | 483 | 15 | 25 | |
Round Titanium Disc Tolerance:(Disc tolerance)
|
Size(mm) |
Diameter tolerance(mm) |
Thickness tolerance(mm) |
|
98*H |
±0.4mm |
±0.08 |
Square Titanium Disc Tolerance:(Square disk tolerance)
|
Size(mm) |
Length tolerance(mm) |
Wide tolerance(mm) |
Thickness tolerance(mm) |
|
150*140*H |
-0.1,-0.3 |
-0.1,-0.3 |
±0.08 |
|
205*145*H |
-0.1,-0.3 |
-0.1,-0.3 |
±0.08 |
|
250*155*H |
-0.1,-0.3 |
-0.1,-0.3 |
±0.08 |
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| Titanium Bar/Rod | Titanium Wire | Titanium Disc |
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| Titanium Ingot | Nitinol/Nickel Titanium | Artificial Joint Castings |
Q: Are you a direct manufacturer or trading company?
A: We're a manufacturer with more than 18 years of professional production experience.
Q: Do you offer free samples?
A: Usually, our sample is free but we need our customer to pay the freight.
Q: What is the minimum quantity per order?
A: 1 kg. For regular standard medical and aerospace materials, based on our production capacity of 20 tons per month for titanium wire and rods. the stock inventory could meet all your requirements.
Q: What products can you offer?
A: We specialize in the production of pure titanium, titanium alloy, titanium rods, wires, discs, nitinol alloy, etc.,
Q: What's the payment term?
A: When we quote for you, we will confirm with you the way of transaction, FOB, CIF, CNF, etc.
For mass-production goods, you need to pay 30% deposit before producing and 70% balance against a copy of documents. The common way is by T/T. L/C is also acceptable.
Q: What applications do your products relate to?
A: Our titanium alloys and nitinol alloys are widely used in medical, aerospace, and other Industries.
Q: How can we get your price?
A: We need the below information to quote for you:
1). Product Name
2). Standard
3). Material Grade (Chemical Composition)
4). Dimension
5). Quantity
Q: Can you do customized products?
A: Yes, we support customized products according to the customers' drawings or samples.
Q: How do you guarantee the quality of your goods?
A: We ensure quality by inspecting every process and using advanced testing equipment to conduct comprehensive checks, ensuring finished products meet customer and international standards.
Q: How do you deliver the goods to us?
A: We will usually ship the goods by sea and air according to your requirements.
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